Some more garage tinkery....
After a brief mild period, the weather broke again and hit sub zero temperatures, so before any further work could continue, I decided now would be a good time to sport my latest head gear.... which we can safely assume was not what I was wearing when I met Mrs LT!

Only a mother could love someone with such dreadful fashion sense!
Remember our twisted sister of a front trans mount? I thought I'd measure the distance from the lower left stud to the edge of the mount on the original....

Then compare it to the after market one...

And we have a winner! The reverse shows the actual twist in the construction!

Fingers crossed I've secured a NOS one now, so watch this space.
Whilst I wait for the new trans mount to arrive, I can get on with some of the smaller, more fiddly but equally time consuming jobs on offer....
On to matters more constructive, the postman brought me a nice NOS clutch release bearing and clips which was duly fitted.



Whilst I was undoing the bolts that hold the gear selector coupling and shift rod together when I was removing the gearbox, I dropped a small socket into the trans tunnel and listened in horror as it rolled down the tunnel, forwards with the intent to rest and rattle for all eternity! I managed to put this out of my mind whilst other work was carried out, but knew I'd need to go fishing to retrieve it.
Thankfully, within a few minutes, and thanks to a selection of telescoping mirros, and more importantly magnets, I rescued him and put him back amongst his brothers to tell tails of his adventures.

I inspected and cleaned up the nose cone seal which was still very serviceable and refitted it to the front of the box.


I then spotted out the corner of my eye, the two very ugly and messy rear transmission carrier mount bolts and gave them a quick lick on the wire wheel which brought them up like new.

Despite the car sitting for so long, there was still full pressure in 3 of the tyres which I found incredible, but one of them had gone soft, so after a short play with some soapy water, I traced the leak to a bad valve which I replaced in work today. The soapy water session turned into a full clean and I was delighted to find under all the dirt, a very nice patina rim!


I'll obviously give the other wheels the same treatment.
What was also a very nice surprise was to discover, and to be honest I'd not raeally paid them any attention since buying the car was that the previous owner had very kindly fitted it with a brand new set of original cross-plys shortly before putting it into storage!

And best of all - check this out - Portuguese tyres! Gotta be worth some originality point there!

Nest up was to fit the NOS heater cables I'd acquired. To remove / fit them, firstly you must undo the threaded collar that holds the screw mechanism into the conduit... When I did this on my '64, it was amazingly tight so I automatically tried it with pliers, but to be fair, this came undone with very little effort at all.




The cable loops round a securing dowel that winds in and out as you twist the control knob to pull the cables and activate the leavers on the heater boxes.

Due to the longitudinal off set of the heater boxes (one is a few inches further forwards than the other) the heater cables are slightly different lengths to compensate for it, so make sure the longer one goes into the hole on the right hand side of the car when viewed from the driving position.


Then feed the cable through the tubes until they poke out the ends of the tubes on the sides of the frame horns.

I then fitted new rubber boots which stop dirt and water getting in to the conduit tubes. These were tricky to fit as the fat end of the cable has to pass through a tiny hole just big enough fit the narrow cable wire through. With a little grease and after dipping the rubber boot into a mug of boiling water, it slipped on eventually nice and secure, but I forgot to take a picture of them in position.

At this point, I was feeling the cold, and just at that moment, the garage door opened, and there was my dearly beloved with a nice hot cup of tea! Result!

I then decided to clean up the bowden tube that feeds the clutch cable from the chassis tube to the clutch operating arm. The tube is in amazing condition and once I;d cleaned the rust off the metal boss and tube end, along with with cleaning up the original clamp nuts and washer etc, it was all ready to refit, along with a new genuine VW rubber boot.





And that's were we'll leave it for tonight folks - stay tuned y'all!
Edited by user
14 years ago
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Reason: Not specified
I can supply...
25/36hp Crank-Flywheel shims - 3 sizes
NOS king pin thrust & fibre washers - all sizes
Cloth braided nitrile fuel hose safe for modern fuels
PM me for details...